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Power Pro drive pulley - Which side goes out?

Posted: Thu Oct 12, 2023 11:51 am
by Matanuska
I removed the drive pulley from my Power Pro motor while I was investigating a scraping noise on startup. After I got it off I realized there was a top and a bottom, but I don't know which is which. The ventilation hole openings are larger on one side than the other (1/2" vs. 5/8"). Also, the side with the smaller openings has a chamfer on the edge of the hole the motor shaft goes through. Looking at a stock photo I found on-line it looks the small opening side with the chamfer is supposed to be on the outside.

Can anyone confirm the correct orientation?

I thought the size difference might be designed to induce an air flow through the holes when spinning, but testing with a strip of paper while running showed both orientations tended to pull the paper into the holes, so not sure why they are different. Any ideas?

PowerPro closeup.jpg
PowerPro closeup.jpg (46.94 KiB) Viewed 1212 times
Large opening.jpg
Large opening.jpg (149.47 KiB) Viewed 1212 times
Small opening with chamfer.jpg
Small opening with chamfer.jpg (173.62 KiB) Viewed 1212 times

Re: Power Pro drive pulley - Which side goes out?

Posted: Thu Oct 12, 2023 1:13 pm
by DLB
In the SS cutaway picture I don't see the snap ring outside the pulley, which mine has. My motor has the 5/8" holes on the outside. I'm pretty sure this is correct, as the chamfer and snap ring seem like an unlikely combination.

Now I'm really curious if the earlier ones did not have a snap ring and it was added at some point. I have always felt that the pulley position on mine wasn't ideal and the belts did not run true even with the pulley maxed out against the snap ring. I modified my motor mounts so that I could adjust the motor and pulley position and the belt could run true.

- David

Re: Power Pro drive pulley - Which side goes out?

Posted: Thu Oct 12, 2023 1:55 pm
by Matanuska
Thanks David. That was my initial guess until I saw the stock photo since the chamfer on the inside surface would make it easier to slide the pulley on the shaft. I noticed the missing snap ring as well in the stock photo (my motor has a snap ring above and below the pulley with room to adjust the pulley position up and down. Iā€™m wondering if the opening size difference is just the result of using a snubbed nose conical milling bit to cut the holes rather than some engineering feature.

- Steve

Re: Power Pro drive pulley - Which side goes out?

Posted: Thu Oct 12, 2023 3:58 pm
by JPG
I think the tapered holes has to do with mold release(assuming it ia a cast part).

Re: Power Pro drive pulley - Which side goes out?

Posted: Thu Oct 12, 2023 5:54 pm
by Matanuska
Mystery solved:
JPG wrote: ā†‘Thu Oct 12, 2023 3:58 pm I think the tapered holes has to do with mold release(assuming it is a cast part).
and question answered:
DLB wrote: ā†‘Thu Oct 12, 2023 1:13 pm My motor has the 5/8" holes on the outside. I'm pretty sure this is correct, as the chamfer and snap ring seem like an unlikely combination.
Thanks guys!

- Steve